The machine is equipped with a Heidenhain iTNC 530 control system with Heidenhain metering in 5 axes (X, Y, Z, W and B) and new Siemens digital drives in all 5 axes. The machine thus mounted allows continuous control in 3 axes, including the oriented spindle stop.
Basic machine parameters:
Working spindle diameter
100 mm
Tapered spindle cavity
ISO 50
Ejection of work. spindles, Z axis
950 mm
Transverse adjustment of the table, X axis
1250 mm
Longitudinal table repositioning, W axis
630 mm
Repositioning the spindle on the stand, Y axis
1100 mm
Operating speed. spindles
16 – 1300 rpm.
Offset of individual axes
4 – 2700 mm/min.
Speed drift of individual axes
5000 mm/min.
Main engine power
22 kW
Max. weight of the workpiece
3000 kg
Dimensions of the table clamping surface
1000 x 1120 mm
Scope of works and supplies:
Mechanical part:
regrinding of machine sliding surfaces
biplasting and scraping of the sledge, spindle and turntable
repair and scraping of wedge rails
new ball screws in X, Y, Z and W axis and new nuts
replacement of all bearings
new working spindle and hollow spindle including bearings
new hydraulic power pack and new wiring
new central machine lubrication
replacement of suspension ropes
new telescopic covers
modification and supply of parts for mounting of new servomotors
new brushless gearboxes for servomotors
machine coating
overall assembly of the machine
Electrical part:
Heidenhain iTNC 530 control system with handwheel
new PLC program including debugging
5 Siemens servomotors including inverters
Heidenhain linear metering for Y, Y, Z and W axes
ROD 480 rotary encoder for table rotation – B axis
new el. switchboard with air conditioning and new control panel
new wiring and el. elements on the machine
main engine overhaul
new Mentor inverter for the main engine
electrical inspection report installations
machine recovery, parameter setting
new technical documentation
transport of the machine, anchoring and recovery at the customer’s site